Fully Automatic 100~700 Cbm Per Day Particle Board Multi Opening Press Production Line
Description
Multi-daylight presses for the timber industry: Efficient production of façade elements and sheet products, finished articles and doors.
Multi-daylight presses for the metal industry: Among the daylight presses is one designed specifically for the production of fire doors.
Composite presses in multi-daylight form: The efficient and reliable solution for the production of lightweight sheet products for the aviation industry is the daylight presses .
Presses for alpine and cross-country skis and snowboards: Businesses operating in the sports article sector can also rely on shorter process cycle times and larger serial batch production when it comes to making alpine and cross-country skis and snowboards with the help of the daylight presses .
Daylight presses for the caravan industry: Caravan manufacturers are already relying on the specific solutions rom Upper Austria for the serial production of larger lightweight components.
Each system is designed in close consultation with customers and supplied in ready-to-use form.
The 110~500 cbm/day PB production line has automatic operation system, reasonable technical process, stable running. It can produce 4 x 8, 6 x 8, 6 x 9,6 x12 sized PB. This production line uses the waste of wood process factory and branches of wood as raw material, after chipping, flaking, drying, sifting, hot-press, sanding and cutting to produce particle board. The particle board can be used for furniture, building construction, package, inner decoration of vehicle and ship, and short-cycle over-laying particle board for decoration.
Summary of process flow
- Chips and Flakers Preparation Section
- Drying and Sifting Section
- Glue Dosing System
- Forming and Hot-Pressing Section
- Cooling and Sawing Section
- Sanding Section
Main economic and technical data
| Description | Unit | Specification | Remark |
| Annual capacity | m³ | 110 | 180 | 300 | 500 | Thickness is 19mm |
| Product specification | | | | | | |
| Board size | mm | 1220×2440 | |
| Thickness range | mm | 10~25 | |
| Density | kg/m³ | 600~750 | |
| Annual wood consumption | kg/m³ | 580~730 | Bone dry |
| Urea Formaldehyde | kg/m³ | 68~85 | Solid content 100% |
| Solid content | kg/m³ | 0.17~0.22 | |
| Paraffin | kg/m³ | 2.87~3.6 | Solid Paraffin |
| Production water | m³/h | 5 | 10 | 15 | 18 | |
| Compressed air consumption | m³/min | 6 | 10 | 12 | 14 | |
| Heat consumption | kcal/h | 300×104 | 600×104 | 1200×104 | 1500×104 | Excluding glue making |
| Power installation | kW | ~1700 | ~2500 | ~3500 | ~4000 | |
| Personnel | person | ~90 | Based on site condition |
| Yearly | days | 300 | |
| Daily shafts | shaft | 3 | |
| Daily hours | hour | 22.5 | |
| Note:the above data are subject to change according to production process and raw material. |
Main characteristics of particle board production line
- Good adaptation of raw material: Small wood-log, branches, residue of the wood processing, can be used as raw material for particle board.
- Lower glue consumption: The electrical measuring and adjusting of the ratio between various materials and glue, the proportion between the flakes and the glue can be controlled by computer system on line. High pressure glue injection, can ensure the glue mist very well, which is good for glue blending and lower the glue applying consumption.
- Homogeneous structure of mat: The forming machine adopts the advanced mechanical classic-forming, with special diamond roller, to ensure ideal spreading, improve the board quality in the end.
- Hot-pressing system: Adopting multi-opening press, ensure the press closing synchronal by both mechanical and hydraulic methods. The board thickness tolerance is less, in order to reduce sanding amount.
- High efficiency automatic control: The whole electrical control system of the production line adopts world advanced electrical elements, the control system work reliably and stably.
Key equipment of production line
